Serial Casting Guidelines
5 Casting Design Tips
Incorrect casting product design is one of the reasons why you end up producing faulty casting components. The communication language between casting product design engineer and casting component manufacturer is casting drawing. The following five tips will help you in designing a good casting product and in preparing a correct casting drawing:
Casting Design Guidelines for Casting Product Design Engineer. Machine and Mechanism Design / By Suvo / Mechanical Engineering. 5 Casting Design Tips. Incorrect casting product design is one of the reasons why you end up producing faulty casting components. The communication language between casting product design engineer and casting component. Billing CPT Codes for Serial Casting The 29000 to 29590 CPT codes that apply to casting and strapping may be used by an occupational and physical therapist when the service provided is under a therapy plan of care (POC) and the service is appropriately delivered. Casting, or stamping (impressing) of the serial number must be to a minimum depth of.003 inch and in a print size no smaller than 1/16 inch; and (ii) By engraving, casting, stamping (impressing), or otherwise conspicuously placing or causing to be engraved, cast, stamped (impressed) or placed on the.
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1. Deciding parting line: The parting line is the line around a casting component where two molds meet each other. The parting line should be decided by the casting component design engineer and should be shown in the casting drawing. Ideally, the position of the parting line should be such that the height of the mold box should be minimum, or, in other words, the draw distance of the mold box should be minimum.
2. Draft Angle: The draft angle of the casting component should be designed in such a way that easy removal of the pattern will be possible without disturbing the sand mold cavity. Giving 1 to 2 degrees of draft angle is standard practice for sand casting.
Serial Casting Guidelines 2016
3. Uniform section thickness: A uniformly thick casting surface cools uniformly, and uniform cooling is the utmost requirement for getting a sound casting. Uniform cooling leads to stress-free and distortion-free casting. So, while designing casting components, all the sections should be kept as uniform as possible.
4. Gradual change in section: In case it is not at all possible to maintain uniform thickness at any area of your casting design, then make the change gradual rather than abrupt. Refer to the picture below:
5. Designing the junctions of uniform sections: Although the individual sections may be of uniform cross sections, the meeting points of these sections may become bulky in nature. You should take special care while designing such areas. One method of keeping the area similar to the remaining area is by creating a hole at centre like below:
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Conclusion
Serial Casting Courses
Casting design plays an important role in producing defect free casting components. The casting design tips discussed here will be handy for both sand casting as well as die casting design.
See Also
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- 5 Most Useful Sheet Metal Design Tips: Design for manufacturability is a very useful concept in today’s sheet metal design industry. A sheet metal design should ideally take care about all the aspects of sheet metal manufacturability. This article will talk about five such important sheet metal design tips.